Outboard decal Replicas - Find them here!

1977 MERCURY 45, 4.5 HP (1 CYL.) 2 Stroke Carb - ARCHIVE CAT 69972 - MERC 4.5 

 > Mercury Marine [Updated: Feb. 17, 2023] > Outboard > 2 Stroke Carb > 4.5 (1 CYL.) > ARCHIVE CAT 69972 > MERC 4.5

MERC 4.5
SERIAL NUMBER

45, 4.5 (1 CYL.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . USA 4107220 THRU 5595531 (1977)
45, 4.5 (1 CYL.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . CAN 7045758 THRU 7147237
45, 4.5 (1 CYL.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8026540 THRU 8068064
45, 4.5 (1 CYL.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BEL 9072179 THRU 9258280

TOP COWL DIAGRAM  arch-69972-4


1
191- 5231A4 TOP COWL ASSEMBLY
UNITED STATES 4597261 AND BELOW
AUSTRALIA 8044349 AND BELOW
BELGIUM 9139799 AND BELOW
CANADA 7091997 AND BELOW

191- 6189A2 TOP COWL ASSEMBLY
UNITED STATES 4597262 AND UP
AUSTRALIA 8044350 AND UP
BELGIUM 9139800 AND UP
CANADA 7091998 AND UP

 

191-5231A4 , 191-6189A2,5231A4 , 6189A2,

 

MERCURY DECALS

- 37- 70645A75 DECAL SET - SERIAL GROUP #3
- 37- 73919A76 DECAL SET - SERIAL GROUP #7
- 37- 76900A77 DECAL SET - SERIAL GROUP #12 (1977)
- 37- 78615A78 DECAL SET - SERIAL GROUP #16
- 37- 86414A79 DECAL SET - SERIAL GROUP #15

OTHER DECALS
4 66394A1 HANDLE ASSEMBLY, THROTTLE SHAFT (throttle decal)

Serial Number: 4759641
1977 MERCURY 45, 4.5 HP (1 CYL.) 2 Stroke Carb
(MERCURY MARINE)
MERCURY MARINE
DIVISION OF BRUNSWICK CORP.
FOND DU LAC, WIS. 54935 U.S.A.
- OPERATION -
TROLL
1. USE RECOMMENDED GASOLINE AND OILS.
2-OPEN TANK VENT.
3. CONNECT FUEL LINE AND PRIME WITH BULB.
4. PLACE SHIFT LEVER IN NEUTRAL.
5. PLACE THROTTLE IN START POSITION.
   SERIAL NO. [ 4759641 ]
6. PULL STARTER ROPE, IF MOTOR IS COLD USE CHOKE.
7. PRESS STOP BUTTON OR CHOKE TO STOP.
8. SHIFT GEARS ONLY WITH MOTOR RUNNING.
9. DISCONNECT FUEL LINE WHEN NOT IN USE

2 Stroke Carb - 80, 800 (4 CYL.) - ARCHIVE CAT 79166 

> Mercury Marine [Updated: Sep. 22, 2022] > Outboard > 2 Stroke Carb > 80, 800 (4 CYL.) > ARCHIVE CAT 79166

 


TOP COWL AND SUPPORT BRACKETS
1) 2114-5999   COWL, TOP (WITHOUT DECALS)

COWLING AND FRONT COVER
1)  2104-5642A8 COWL FRONT COVER ASSEMBLY (WITHOUT DECALS)
11) 2119-3248A16 WRAP AROUND COWL ASSEMBLY (WITHOUT DECALS)

2114-5999, 2104-5642A8, 2119-3248A16

37- 78596A78 DECAL SET - SERIAL GROUP #1
37- 86429A79 DECAL SET - SERIAL GROUP #2

MERC 80
SERIAL NUMBER
800 (4 CYL. ), 80 (4 CYL.) . . . . . . . . . . . . . . . . . . . . . . . . . USA 4831999 THRU 5582561
800 (4 CYL. ), 80 (4 CYL.) . . . . . . . . . . . . . . . . . . . . . . . . . CAN 7110998 THRU 7146212
800 (4 CYL. ), 80 (4 CYL.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8050200 THRU 8067014
800 (4 CYL. ), 80 (4 CYL.) . . . . . . . . . . . . . . . . . . . . . . . . . BEL 9177626 THRU 9256130
Australia A8061823
1979 80 hp 
Model | Version
1080509 E
1080529 EL

496 MAG (Base Model)/(H.O. Model) - Cat.# 90-881784004 

> Mercury Marine [Updated: Sep. 17, 2022] > Sterndrive > Engines - Gas > 8.1L (496 CU IN) V8 GM > 496 MAG (Base Model) > [0W650000 THRU 1A066165] - Cat.# 90-881784004

Sterndrive - Engines - Gas - 8.1L (496 CU IN) V8 GM - 496 MAG (Base Model)/(H.O. Model) - [0W650000 THRU 1A066165] - Cat.# 90-881784004

 

PASTE MODEL DESCRIPTION PERFPROTECH here - Cat.# PASTE CATALOG NUMBER HERE

Engine cover DIAGRAM 34389

1 862365 COVER Engine

3 863306 DECAL Base
3 863307 DECAL High Output
4 863313 DECAL Specification (Base)
4 863316 DECAL Specification (High Output)
5 863748 DECAL Mercury

Service and Support Material
865748 DECAL Belt Route
866759 DECAL 496 Base
866760 DECAL 496 HO
866761 DECAL Seacore Logo
864346 DECAL Flush Operation

 

Read more: 496 MAG (Base Model)/(H.O. Model) - Cat.# 90-881784004

2 Stroke EFI - 225 (EFI) PRO-MAX/SUPER MAGNUM - ARCHIVE CAT 80918495 

 > Mercury Marine [Updated: Oct. 23, 2023] > Outboard > 2 Stroke EFI > 225 EFI PRO MAX/SUPER MAG > ARCHIVE CAT 80918495

225 (EFI) PRO-MAX/SUPER MAGNUM COWLING Diagram

1) 4006 817704A22 TOP COWL (BLACK)
1) 4006 817704A23 TOP COWL (SILVER)
2) 817706A3 FRONT COVER (BLACK)
2) 817706A4 FRONT COVER (SILVER)

 

817704A22, 817704A2, 817706A3, 817706A4, FIT OTHERS: 817704A24, 817704A25, 817704A23, 817704A31, 8M0084538,
817704A22 817704A2 817706A3 817706A4

MERCURY DECALS

37-847983A95 DECAL SET (BLACK)
37-818266A95 DECAL SET (GRAY)

More Articles …

  1. 2 Stroke DFI (OptiMax) 300XS (3.2L DFI) - Cat.# 90-855529007
  2. 200/225 (3.0L DFI) - Cat.# 90-803485
  3. Outboard - 2 Stroke Carb - 200, 20 - ARCHIVE CA
  4. 2 Stroke Carb XR-4 / 150 MAGNUM II - Cat.# 90-18739

Subcategories

  • Mercury-Mariner-Tracker-Force Outboard Decals

    DECAL DRY APPLICATION

    IMPORTANT: This document guides our dealers, boatbuilders, and company service personnel in the proper installation or service of our products. If you have not been trained in the recommended servicing or installation procedures for these or similar Mercury Marine products, have the work performed by an authorized Mercury Marine dealer technician. Improper installation or servicing of the Mercury product could result in damage to the product or personal injury to those installing or operating the product.
    NOTE:After completing installation, place these instructions with the product for the owner's future use.
    IMPORTANT: This decal set must be applied dry. Do not use a soap and water mixture to apply this decal set.

    Tools, Materials, and Surface Requirements

    Tools and Materials

    • Decal application squeegee (3M® Applicator PA 1 Gold - recommended)
    • Air release tool (3M Air Release Tool 391x) or a straight pin - used to remove trapped air bubbles
    • Clean microfiber towel (Meguiar’s® Supreme Shine Microfiber Towel - recommended)
    • Spray bottles and labels for each cleaning solution
    • Cleaning solution:
      a. Liquid dishwashing soap
      b. Isopropyl alcohol
      IMPORTANT: Identify each spray bottle of cleaning solution with a label.

    Surface Requirements

    Special attention is required when applying decals to certain surfaces, including primed, painted, and certain plastics. All
    painted surfaces must be cured per the manufacturer's requirements. When applying decals to plastic surfaces, allow proper
    time for out gassing.

    Surface Preparation

    Application Temperature

    Apply the decal when the surface and ambient air temperature is between 16-373 °C (61-99 °F).
    NOTE: Applying the decal near the minimum temperature specification, the adhesive bond will develop more slowly than temperature in the mid to upper specification range.

    Step One General Cleaning

    IMPORTANT: Do not shortcut the cleaning process. All of the surfaces are considered contaminated prior to a thorough
    surface cleaning preparation.

    1. Mix a solution of 29.5 cc (1 fl oz) liquid dishwashing detergent with 3.7 Liter (4 US qt) of warm water.
    2. Rinse cowl with clean water.
    3. Dry the cowl with a clean Meguiar‘s Supreme Shine Microfiber Towel.
    4. Avoid detergents or preparations that contain waxes, oils, or lotions.

    Step Two Solvent Cleaning

    1. Mix a solution of isoprooyl alcohol and water to a 1:1 ratio. Store in a spray bottle and identify the solution with a label.
    2. Saturate a clean paper towel with the isopropyl alcohol and water solution.
    3. Wipe the cowl with the saturated towel followed immediately with a lint-free towel before the solution evaporates.
    NOTE: Isopropyl a/coho/ evaporates quickly. You must Wipe the surface immediately after applying the solution.
    4. When the paper towel becomes contaminated with dirt, discard it and use a clean paper towel saturated with the
    isopropyl alcohol and water solution.
    5. Ensure the surface has no contamination and is completely dry.
    6. Start to apply the decals immediately after solvent cleaning.

    Decal Application

    Application Tips

    1. Ensure that the surrounding work area and the surface are properly cleaned to avoid contamination.

    90-8M0143239 eng MARCH 2018       © 2018 Mercury Marine      -     Page 1 / 16

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