Outboard decal Replicas - Find them here!

115/135/150 DFI (2.5L) - 2000 - Cat.# 90-80350200

> Mercury Marine [Updated: Nov. 1, 2021] > Outboard > 2 Stroke DFI (OptiMax) > V-115 DFI (2.5L) > [0G960500 THRU 0T178499] - USA - Cat.# 90-80350200
> Mercury Marine [Updated: Mar. 14, 2018] > Outboard > 2 Stroke DFI (OptiMax) > V-135 DFI (2.5L) > [0G960500 THRU 0T178499] - USA - Cat.# 90-80350200 > Service/Support Material

TOP COWL DIAGRAM 9210 

1

852552T3 TOP COWL ASSEMBLY (BLACK)  Supersedes: 852552A3  
852552T4  TOP COWL ASSEMBLY (SILVER) Supersedes: 852552A4

852552T3, 852552A3, 852552T4, 852552A4
852552T3 852552A3 852552T4 852552A4

MERCURY DECALS

804685A00 DECAL SET (BLACK 115 LONG)
804686A00 DECAL SET (BLACK 115 XLONG/SALTWATER)

854291A00 DECAL SET (BLACK 135 LONG)
854291A04 DECAL SET

854292A00 DECAL SET (BLACK 135 XL/CXL)
854292A04 DECAL SET

854293A00 DECAL SET (BLACK 150 LONG)
854294A06 DECAL SET

854294A00 DECAL SET (BLACK 150 XL/CXL)
854294A04 DECAL SET

 

MARINER DECALS

804683A00 DECAL SET (GRAY 115 LONG)
804684A00 DECAL SET (GRAY 115 XLONG/SALTWATER)

854295A98 DECAL SET (GRAY 135 LONG)
854295A03 DECAL SET

854296A99 DECAL SET (GRAY 135 XL/CXL)
854295A03 DECAL SET

854297A98 DECAL SET (GRAY 150 LONG)
854297A03 DECAL SET

854298A99 DECAL SET (GRAY 150 XL/CXL)
854297A03 DECAL SET

 

NITRO DECALS

804682A00 DECAL SET (TRACKER 115)
803988A99 DECAL SET (TRACKER 135)
802643A98 DECAL SET (TRACKER 150)

 

OTHER DECALS

804657A00 DECAL EPA Label Information (2000)
27 NSS NOT SOLD SEPARATE Decal-Counter Rotation

28 NSS NOT SOLD SEPARATE Decal-Break In
 


Serial Number: 0T145865 - Model: 1135473WY - Model Version: L SW
MERCURY DFI OPTIMAX SALTWATER 135DFI L SW
MERCURY 2000 135DFI 115/135/150 DFI (2.5L)

Serial Number: 0T066984 - Model: 1115473WT - Model Version: 115DFI L
MERCURY 2000 DFI OPTIMAX NITRO TRACKER 115DFI L
Serial Number:
0T066984
2000
115L OPTI
Max RPM 5250
HP 115 KW 86
LB 440 KG 205
Mercury Marine
Brunswick Corp.
Fond du Lac, WI 54935
Made in USA
CE [99]

 

200/225/250/200 PRO XS (3.0L)(MECHANICAL) - Cat.# 90-803485008

> Mercury Marine [Updated: Feb. 17, 2018] > Outboard > 2 Stroke DFI (OptiMax) > 225 (DFI) 3.0L > [1B504989 & Up] - USA - Cat.# 90-803485008



TOP COWL DIAGRAM 1330

881288T62 TOP COWL ASSEMBLY (Black) Includes All Decals Except Horsepower
881288T67 TOP COWL ASSEMBLY (Black) (250 EU) Includes All Decals Except Horsepower
881288T65 TOP COWL ASSEMBLY (Silver) Includes All Decals Except Horsepower
881288T66 TOP COWL ASSEMBLY (Black) (200 PRO XS) Includes All Decals Except Horsepower
8M0075369 TOP COWL ASSEMBLY Mercury, Without decals
8M0075370 TOP COWL ASSEMBLY Mercury, Without decals 250 EU
8M0075371 TOP COWL ASSEMBLY Mariner, Without decals
8M0075372 TOP COWL ASSEMBLY Mercury, Without decals ProXS

881288T62, 881288T67, 881288T65, 881288T66, 8M0075369, 8M0075370, 8M0075371, 8M0075372
881288T62 881288T67 881288T65 881288T66 8M0075369 8M0075370 8M0075371 8M0075372

MERCURY DECALS

897136A07 DECAL SET ProXS -  HP decal not included 200 PRO XS

OPTIMAX GLOBE DECALS

855412A07 DECAL SET Mercury 200
892564005 DECAL Horsepower 200

8M0061185 DECAL, 200

855408A07 DECAL SET Mercury 225
892564006 DECAL Horsepower 225

8M0061186 DECAL, 225

895252A08 DECAL SET Mercury 250
892564007 DECAL Horsepower 250

8M0061187  DECAL, 250

 

MARINER DECALS

855413A03 DECAL SET 200 - Mariner
855409A03 DECAL SET 225 - Mariner

OTHER DECALS

22 NSS NOT SOLD SEPARATE Decal - Break-In
23 NSS NOT SOLD SEPARATE Decal - Counter Rotation

Read more: 200/225/250/200 PRO XS (3.0L)(MECHANICAL) - Cat.# 90-803485008

200, 20 - Cat.# 90-75538

> Mercury Marine [Updated: Mar. 28, 2018] > Outboard > 2 Stroke Carb > 200, 20 > [4709593 & Up] - USA - Cat.# 90-75538 > TOP COWL, WRAP AROUND COWL AND FRONT COVER

 

> Mercury Marine [Updated: Mar. 28, 2018] > Outboard > 2 Stroke Carb > 200, 20 > [4709593 & Up] - USA - Cat.# 90-75538 > TOP COWL, WRAP AROUND COWL AND FRONT COVER

 

TOP COWL, WRAP AROUND COWL AND FRONT COVER DIAGRAM 40185

 


6338 TOP COWL ASSEMBLY (ELECTRIC) [USA4709593/Australia 8045199/Belgium 9157230/Canada-7098523] THRU [USA4819248/Australia 8049299/Belgium 9171005/Canada-7108947]
6337A2 TOP COWL ASSEMBLY (MANUAL) [USA4709593/Australia 8045199/Belgium 9157230/Canada-7098523] THRU [USA4819248/Australia 8049299/Belgium 9171005/Canada-7108947]
6603 TOP COWL ASSEMBLY (ELECTRIC) [USA4819249/Australia 8049300/Belgium 9171006/Canada-7108948] & Up
6602A2 TOP COWL ASSEMBLY (MANUAL) [USA4819249/Australia 8049300/Belgium 9171006/Canada-7108948] & Up
2706A5 WRAP AROUND COWL ASSEMBLY COMPLETE
6395A2 FRONT COVER ASSEMBLY COMPLETE [USA-4709593/Australia 8045199/Belgium 9157230/Canada-7098523] THRU [USA4819248/Australia 8049299/Belgium 9171005/Canada-7108947]
6604A3 FRONT COVER ASSEMBLY COMPLETE [USA-4819249/Australia 8049300/Belgium 9171006/Canada-7108948] & Up

6338, 6337A2, 6603, 6602A2, 2706A5, 6395A2, 6604A3
6338 6337A2 6603 6602A2 2706A5 6395A2 6604A3


MERCURY DECALS

73933A77 DECAL SET (ENGINE) [USA-4709593/Australia 8045199/Belgium 9157230/Canada-7098523] THRU [USA4819248/Australia 8049299/Belgium 9171005/Canada-7108947]

78593A78 DECAL SET (ENGINE) [USA-4819249/Australia 8049300/Belgium 9171006/Canada-7108948] THRU [USA5183392/Australia 8057144/Belgium9214455/Canada-7124212]

86421A79 DECAL SET (ENGINE) [USA-5183393/Australia 8057145/Belgium 9214456/Canada-7124213] THRU [USA5606491/Australia 8065489/Belgium 9259830/Canada-7148237]

89323A80 DECAL SET (ENGINE) [USA-5606492/Australia 8065490/Belgium 9259831/Canada-7148238] & Up

 

1978 1020208, 1020228, 1020508, 1020528
1979 1020209, 1020229, 1020509, 1020529
1980 1020200, 1020220, 1020500, 1020520

1020200 M
1020220 ML
1020500 E
1020520 EL

Subcategories

  • Mercury-Mariner-Tracker-Force Outboard Decals

    DECAL DRY APPLICATION

    IMPORTANT: This document guides our dealers, boatbuilders, and company service personnel in the proper installation or service of our products. If you have not been trained in the recommended servicing or installation procedures for these or similar Mercury Marine products, have the work performed by an authorized Mercury Marine dealer technician. Improper installation or servicing of the Mercury product could result in damage to the product or personal injury to those installing or operating the product.
    NOTE:After completing installation, place these instructions with the product for the owner's future use.
    IMPORTANT: This decal set must be applied dry. Do not use a soap and water mixture to apply this decal set.

    Tools, Materials, and Surface Requirements

    Tools and Materials

    • Decal application squeegee (3M® Applicator PA 1 Gold - recommended)
    • Air release tool (3M Air Release Tool 391x) or a straight pin - used to remove trapped air bubbles
    • Clean microfiber towel (Meguiar’s® Supreme Shine Microfiber Towel - recommended)
    • Spray bottles and labels for each cleaning solution
    • Cleaning solution:
      a. Liquid dishwashing soap
      b. Isopropyl alcohol
      IMPORTANT: Identify each spray bottle of cleaning solution with a label.

    Surface Requirements

    Special attention is required when applying decals to certain surfaces, including primed, painted, and certain plastics. All
    painted surfaces must be cured per the manufacturer's requirements. When applying decals to plastic surfaces, allow proper
    time for out gassing.

    Surface Preparation

    Application Temperature

    Apply the decal when the surface and ambient air temperature is between 16-373 °C (61-99 °F).
    NOTE: Applying the decal near the minimum temperature specification, the adhesive bond will develop more slowly than temperature in the mid to upper specification range.

    Step One General Cleaning

    IMPORTANT: Do not shortcut the cleaning process. All of the surfaces are considered contaminated prior to a thorough
    surface cleaning preparation.

    1. Mix a solution of 29.5 cc (1 fl oz) liquid dishwashing detergent with 3.7 Liter (4 US qt) of warm water.
    2. Rinse cowl with clean water.
    3. Dry the cowl with a clean Meguiar‘s Supreme Shine Microfiber Towel.
    4. Avoid detergents or preparations that contain waxes, oils, or lotions.

    Step Two Solvent Cleaning

    1. Mix a solution of isoprooyl alcohol and water to a 1:1 ratio. Store in a spray bottle and identify the solution with a label.
    2. Saturate a clean paper towel with the isopropyl alcohol and water solution.
    3. Wipe the cowl with the saturated towel followed immediately with a lint-free towel before the solution evaporates.
    NOTE: Isopropyl a/coho/ evaporates quickly. You must Wipe the surface immediately after applying the solution.
    4. When the paper towel becomes contaminated with dirt, discard it and use a clean paper towel saturated with the
    isopropyl alcohol and water solution.
    5. Ensure the surface has no contamination and is completely dry.
    6. Start to apply the decals immediately after solvent cleaning.

    Decal Application

    Application Tips

    1. Ensure that the surrounding work area and the surface are properly cleaned to avoid contamination.

    90-8M0143239 eng MARCH 2018       © 2018 Mercury Marine      -     Page 1 / 16

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